Executive Summary
Roquette, a global leader in plant-based ingredients and food processing, required expert commissioning support during the replacement and upgrade of critical food processing equipment. Systemex provided commissioning leadership, electrical & instrumentation support, and on-the-ground project coordination to ensure a safe, efficient, and compliant transition. The result was a seamless start-up, improved reliability of production lines, and sustained food safety compliance.
Highlights
- Commissioning support across multiple production units.
- E&I technical expertise ensuring system integrity and regulatory compliance.
- Improved ramp-up with faster stabilization of new processing assets.
- Knowledge transfer to internal Roquette teams for ongoing reliability.
The Challenges
- Critical replacement of aging food processing units with modern, reliable systems.
- Stringent regulatory and food safety requirements during commissioning.
- Tight production schedules with minimal tolerance for downtime.
- Complex integration with existing utilities, control systems, and production lines.
Our Solution
Systemex applied its Operational Readiness, Commissioning, and Engineering & Technical Services expertise:
Commissioning Leadership
- Deployed commissioning coordinators to oversee system integration and turnover.
- Developed turnover checklists, readiness matrices, and compliance validation packages.
E&I Technical Support
- Provided electrotechnicians and instrumentation specialists to validate control logic, calibrate sensors, and test safety interlocks.
- Supported utilities and process control alignment to ensure seamless functionality.
Project Management & Field Coordination
- Managed contractors and vendors on-site to align installation sequencing.
- Coordinated FAT/SAT acceptance testing and QA/QC validation.
Reliability & Sustainability Integration
- Built preventive maintenance libraries and integrated them into the CMMS.
- Delivered training to operators and maintenance staff for smooth transition.
Results & Impact
- Safe, compliant commissioning completed on time and within budget.
- Improved reliability: New processing units achieved stable performance faster than historical benchmarks.
- Reduced downtime during transition, preserving throughput and supply commitments.
- Enhanced asset lifecycle management through new PM programs and CMMS integration.
- Knowledge transfer empowered Roquette’s internal teams to sustain reliability gains.
Services Applied
Operational Readiness & Commissioning; Engineering & Technical Services (E&I); Planning, Scheduling & Work Management; CMMS & Master Data; Training & Capability Development; Project & Construction Management Support.
Why It Matters
In food manufacturing, safety and reliability cannot be compromised. Systemex’s commissioning and technical services ensured Roquette’s new processing equipment was delivered safely, efficiently, and in compliance with food safety regulations. By embedding reliability practices from day one, Systemex helped Roquette reduce costs, minimize risk, and sustain world-class operations.
Systemex Industrial Consulting – Industrial Risk Management
1111 Bd Dr.-Frederik-Philips Suite 200, Saint-Laurent, QC
🌐 www.systemex.com | ✉️ infosic@systemex.com
